Product Main Parameters
| Parameter | Specification |
|---|
| Number of Print Heads | 32 Starfire 1024 |
| Print Width Range | 2-50mm adjustable |
| Max Print Width | 1800mm/2700mm/3200mm/4200mm |
| Max Fabric Width | 1850mm/2750mm/3250mm/4250mm |
| Production Mode | 270㎡/h(2pass) |
| Ink Colors | Ten options: CMYK/CMYK LC LM Grey Red Orange Blue |
Common Product Specifications
| Specification | Details |
|---|
| Ink Type | Reactive/Disperse/Pigment/Acid/Reducing |
| RIP Software | Neostampa/Wasatch/Texprint |
| Power Supply | 380VAC ±10%, three-phase |
| Compressed Air | ≥ 0.3m3/min, ≥ 6KG |
Product Manufacturing Process
The Digital Direct Injection Acrylic Carpet Printing Machine utilizes advanced digital inkjet technology adapted for textile production. This process allows direct application of designs onto fabric surfaces, bypassing traditional weaving and dyeing stages. It starts with a digital design created using specialized software, which is then interpreted by the machine to control ink deposition precisely. The technology ensures that each nozzle operates independently, facilitating multicolored patterns and nuanced color transitions. The water-based inks are engineered to bond with acrylic fibers, maintaining vibrancy and durability. Post-printing treatments like heat setting are applied to ensure colorfastness and print stability. The efficiency and flexibility of this method cater to rapid market changes and consumer customizations while minimizing waste, aligning with sustainable production practices.
Product Application Scenarios
The Digital Direct Injection Acrylic Carpet Printing Machine finds its application across various sectors within the textile and carpeting industries. Its ability to produce large-scale, detailed designs quickly and efficiently makes it ideal for high-demand environments such as commercial carpet manufacturing for office buildings, hotels, and event spaces. Additionally, its customization capabilities empower home furnishing companies to offer bespoke designs for residential carpets, catering to personalized consumer trends. The technology also aligns with fashion and design industries aiming for unique textile patterns. As markets continually evolve towards sustainability, the machine's reduced environmental footprint and adaptability to quick design changes position it as an essential tool for forward-thinking manufacturers.
Product After-Sales Service
Our factory ensures comprehensive after-sales service, including installation support, operator training, and a responsive technical assistance team. Customers benefit from regular maintenance check-ups and a dedicated helpline for troubleshooting and software updates.
Product Transportation
The machine is securely packaged and transported utilizing trusted logistics partners to ensure safe delivery. Customized packaging solutions protect machine components during transit to prevent any damage.
Product Advantages
- Design Flexibility
- Operational Efficiency
- Cost-Effectiveness
- Environmental Sustainability
- Reduced Inventory Needs
Product FAQ
- What is the maximum print width? The factory's Digital Direct Injection Acrylic Carpet Printing Machine allows a maximum print width ranging from 1800mm to 4200mm depending on model selection.
- What types of ink can be used? The machine supports various ink types including Reactive, Disperse, Pigment, Acid, and Reducing inks, providing versatility for different fabric applications.
- What are the power requirements? The machine requires a 380VAC power supply with a tolerance of ±10% on a three-phase setup.
- How does the machine ensure print accuracy? Utilizing a magnetic levitation linear motor, the machine ensures high precision in fabric print alignment and ink application.
- Is there an automatic cleaning system? Yes, the machine includes an auto head cleaning system and auto scraping device to maintain continuous operation and high print quality.
- How environmentally sustainable is the machine? The machine significantly reduces water and chemical usage, aligning with sustainable practices in textile production.
- Can I use custom designs? Yes, custom designs can be uploaded via compatible RIP software such as Neostampa, Wasatch, or Texprint for personalized production.
- What is the expected production speed? The machine efficiently produces up to 270㎡/h in a 2-pass mode, balancing speed with print quality.
- How is the machine maintained? Routine maintenance includes checking the ink supply, cleaning nozzles, and software updates which are supported by our after-sales service team.
- Does the machine support multiple fabric widths? Yes, it accommodates fabric widths up to 4250mm, supporting a wide range of textile applications.
Product Hot Topics
- Discussion on Environmental Impact The factory's Digital Direct Injection Acrylic Carpet Printing Machine stands out for its sustainable manufacturing process, which reduces water and chemical usage. This eco-friendliness is a key advantage in today's environmentally conscious market, where consumers and businesses increasingly prioritize sustainability.
- Cost-Effectiveness in Textile Production By eliminating multiple traditional production steps, such as yarn dyeing and pattern weaving, this machine significantly reduces labor and material costs. The ability to produce small batches economically adds to its cost-effectiveness, appealing to a wide range of manufacturers.
- Customization and Design Flexibility The machine offers unmatched customization capabilities, allowing manufacturers to quickly adapt to trends and meet specific consumer demands. This flexibility is crucial in industries like fashion and home decor, where rapid design changes are commonplace.
- Technological Innovations in Manufacturing Implementing digital direct injection technology reflects the factory's commitment to innovation. By staying at the forefront of technology, they enable manufacturers to enhance their production processes and offer cutting-edge products.
- Impact on the Carpet Industry The factory's printing machine is revolutionizing the carpet industry by offering greater aesthetic appeal and customization options. Businesses adopting this technology can expand their market share by providing unique and bespoke carpet solutions.
- Role of Machine in Global Markets With products sold in over 20 countries, the factory's machine plays a pivotal role in global textile markets, demonstrating its reliability and capability in diverse production environments.
- Maintaining High-Quality Standards Rigorous testing ensures that all products meet international quality standards. This commitment to quality helps maintain the factory's reputation as a leader in the digital printing equipment industry.
- Sustainability and Consumer Preferences As consumer preferences shift towards eco-friendly products, the machine's reduced environmental footprint becomes a significant selling point, aligning well with market demands for sustainable products.
- Future of Textile Manufacturing The adaptability of the machine positions it as a key player in the future of textile manufacturing, enabling new possibilities for creative and sustainable production techniques.
- The Importance of After-Sales Service The factory's dedication to robust after-sales service ensures customers have ongoing support, enhancing the customer experience and maintaining long-term relationships.
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